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  • A substantial black-colored LG Chiller unit commands attention in a machine-filled room, its presence accentuated by gray-tone pipes.

    Chiller Annual Maintenance

    Keep your chiller running properly with regular maintenance

    LG Centrifugal Chiller unit, grey-toned assembly of circular and rectangular forms, adorned with red tags marking centrifugal, absorption, and screw.

    LTD analysis/Tube cleaning

    Increase chiller’s efficiency with tube inspection

    Leaving temperature differing (LTD) analysis improves chiller performance and efficiency through checking tube cleaning time and providing customer water quality management guide.

    Note)
    LTD(Cond.) = Cond. Ref. Temp. – Cooling Water Outlet Temperature
    LTD(Evap.) = Chilled Water Outlet Temperature – Evap. Ref. Temp.

    LTD analysis

    LTD lift is an index that shows whether the heat exchange performance of your chiller’s tube is deteriorating (LTD Management Criteria: Below 3°C).

    Tube cleaning

    Scales inside the heat tube interfere with heat transfer, reducing the life time and efficiency of the device, so regular cleaning is required.

    Benefit

    Better performance and reduced energy consumption improve your chiller's reliability (Actual improvement values may ??vary by site).

    LG Centrifugal Chiller unit, a grey-toned assembly of circular and rectangular forms, adorned with red tags marking centrifugal, and screw.

    Oil Replacement

    Securing reliability of the compressor’s internal parts

    Regular oil replacement improves the durability of core parts ensuring stable product management.

    Oil change and analysis

    The replacement cycle is analyzed through oil differential pressure analysis and replaces it with LG pure oil to secure reliability of parts. Analysis of oil can be added upon customer request.

    Benefit

    Prevention of damage to core components due to lack of lubrication

    A program window displaying various details sits at the center, connected by red dotted lines to diverse types of chiller units.

    Annual load analysis

    Proposing suitable compressors suited for better operation

    Annual operation pattern (Load / Head) is analyzed to provide the type of compressor and stable driving environment proposal service suitable for the site.

    Discharge superheat analysis

    Site load analysis by analyzing the number of times the upper and lower limits (3 - 10°C) of the discharge superheat are reached.

    Annual operating zone analysis

    Analysis of operating zones by temperature of chilled water and cooling water inlet.

    Benefit

    Propose suitable compressor and stable operating environment to secure the reliability of it and energy save. (A:invertor, B:high head comp., C: large capa./high head chiller, D: large capa.chiller)

    A side view of gray and violet rotor components is presented, with four circular checkboxes indicating different positions for measuring vibrations.

    Vibration Analysis

    Prevent damage with pre-detecting rotating parts failure

    A service that predicts wear-out or breakage of rotor components and suggests replacement of parts before failure.

    Data-based vibration analysis

    Failure prediction through vibration trend analysis.
    Note) A : bearing Oil temperature / B : oscillation vibration

    Spectral vibration analysis

    Prediction of failure through Hz spectral analysis.

    Benefit

    Extension of compressor life time and reduction of overhaul costs and downtime through avoiding compressor failure.

    A graph plots Head on the Y-axis against Inlet Flow on the X-axis. Five vertical arch lines intersected by two lines, with a red surge area indicated.

    Surge Analysis & Prevention

    Secure compressor integrity with surge prevention logic

    A service to prevent damage to key compressor components and to reduce energy consumption through reducing number of surge occurrences.

    Surge analysis

    The time of surges occurred in the compressor are analyzed.

    Surge prevention logic application

    Surges are prevented by resetting self-learning surge lines.
    Note) A: early surge line / B: real surge line / C: map surge line

    Benefit

    Prevention of compressor components damage, energy reduction, and stable product operation.

    An LG Chiller unit is showcased, with a close-up view at the top center revealing the intricate details of refining absorbent (Li-Br) components.

    Absorbent Analysis & Purify

    Improve heat exchanger performance and chiller integrity

    A service to improve performance of heat exchanger by analyzing and refining absorbent (Li-Br) components.

    Absorbent component analysis

    The analysis checks absorbent alkalinity which can lead to the development of scale and checks appropriate amount of corrosion inhibitors.

    Absorbent purification

    Purification of absorbent solution by filter or ionic method.

    Benefit

    Energy savings and extension of chiller life time.

    An LG Heat Exchanger unit exhibits three red circles, each signifying a step in the heat exchanger cleaning process before, during, and after cleaning.

    Heat Exchanger Fin Cleaning

    Extend heat exchanger life time and improve its efficiency

    Services for improving heat exchange performance and extending its life time by decontaminating condenser cooling fins and preventing fin corrosion.

    An LG Heat Exchanger unit exhibits three red circles, each signifying a step in the heat exchanger cleaning process before, during, and after cleaning.

    Inquire to buy

    Please inquire to buy for more information on the product and we will get in touch with you soon.

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